MIL-STD-810 Testing Standards

What is the MIL-STD-810 Standard?

MIL-STD-810 is the United States Department of Defense (DoD) standard for environmental testing of equipment to ensure its durability and reliability under various conditions. First introduced in 1967, the standard has undergone multiple revisions, making it a critical benchmark for military and commercial-grade rugged devices.

Manufacturers of rugged tablets, including Estone Technology, adopt MIL-STD-810 to demonstrate the robust performance of their products in demanding environments.

MIL-STD-810G and MIL-STD-810H: The Key Differences

The most commonly referenced version is MIL-STD-810G, released in 2008, followed by MIL-STD-810H in 2019. MIL-STD-810H introduced updated testing procedures and stricter criteria for various environmental conditions.

Key advancements include:

• A shift in drop test surfaces from plywood-backed concrete to steel-backed concrete.
• An increase in the drop height from 4 feet to 5 feet for better real-world impact simulation.

Comprehensive Testing Methods

The MIL-STD-810 standard outlines 29 test methods to simulate different environmental challenges, ensuring devices perform reliably under extreme conditions. Below is a list of these methods:

1. Method 500 – Low Pressure (Altitude)
2. Method 501 – High Temperature
3. Method 502 – Low Temperature
4. Method 503 – Temperature Shock
5. Method 504 – Contamination by Fluids
6. Method 505 – Solar Radiation (Sunshine)
7. Method 506 – Rain
8. Method 507 – Humidity
9. Method 508 – Fungus
10. Method 509 – Salt Fog
11. Method 510 – Sand and Dust
12. Method 511 – Explosive Atmosphere
13. Method 512 – Immersion
14. Method 513 – Acceleration
15. Method 514 – Vibration
16. Method 515 – Acoustic Noise
17. Method 516 – Shock
18. Method 517 – Pyroshock
19. Method 518 – Acidic Atmosphere
20. Method 519 – Gunfire Shock
21. Method 520 – Temperature, Humidity, Vibration, and Altitude
22. Method 521 – Icing/Freezing Rain
23. Method 522 – Ballistic Shock
24. Method 523 – Vibro-Acoustic/Temperature
25. Method 524 – Freeze / Thaw
26. Method 525 – Time Waveform Replication
27. Method 526 – Rail Impact
28. Method 527 – Multi-Exciter
29. Method 528 – Mechanical Vibrations of Shipboard Equipment (Type I – Environmental and Type II – Internally Excited)

Drop Test Standards: Ensuring Ruggedness

The drop test, a key component of MIL-STD-810, falls under Method 516. This is part of the shock test which has 7 different procedures:

1. Procedure I: Functional Shock
2. Procedure II: Transportation Shock
3. Procedure III: Fragility
4. Procedure IV: Transit Drop
5. Procedure V: Crash Hazard Shock Test
6. Procedure VI: Bench Handling
7. Procedure VII: Pendulum Impact
8. Procedure VIII: Catapult Launch/Arrested Landing

MIL-STD-810G Drop Test (2008-2019)

• Procedure IV: Devices are dropped from 4 feet onto plywood-backed concrete.
• Test Coverage: 26 drops covering all faces, edges, and corners.

MIL-STD-810H Drop Test (2019 and Beyond)

• Updated to a 5-foot drop onto steel-backed concrete for more rigorous evaluation.

While the drop test is one of the most widely recognized procedures, manufacturers like Estone Technology often conduct additional tests, such as humidity (Method 507) and altitude (Method 500), to meet specific use-case requirements.

Why Choose Estone Technology for Rugged Military Tablet PCs?

As a trusted manufacturer of rugged military-grade tablet PCs, All of our Rugged Tablet PC platforms are 810G drop test certified.

Our tablets undergo:

• Certified drop tests for maximum durability.
• Extended testing beyond standard requirements to guarantee superior performance in harsh environments.

With Estone Technology, you get rugged solutions that are reliable, robust, and ready for mission-critical applications.

Rugged Tablet PC Platforms

The following is a list of Estone Technology rugged military grade tablet ODM platforms:

Drop Rating               MIL-STD-810G, 4ft to Plywood

Shock Rating               MIL-STD-810G, Method 516.6

Vibration Rating MIL-STD-810G, Method 514.6

Products Compliant with MIL-STD-810 Testing Standards

MD-100   MD-100M   MW-80  UR-100N   

Ensure Your Devices Meet the Toughest Standards

At Estone Technology, we understand the importance of durability and reliability in demanding environments. Our rugged tablet PCs are MIL-STD-810G and MIL-STD-810H certified, ensuring they can withstand the most challenging conditions.

Ready to Equip Your Business with Rugged, Tested Devices?

Contact us today to learn more about our MIL-STD-810 certified rugged tablets and how they can enhance your operations in extreme environments.

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